Clean rooms for Beverage & Food Industries
At LCGC LABS, we design and set up your Modular Cleanrooms according to the Beverage & Food Industry standards. Not only do we design and set up your cleanroom, but we also offer maintenance services for its smooth operation. Our office is situated in Hyderabad, India, and our services are offered to all industries across the country!
At LCGC LABS, we offer you clean and hygienic settings ensuring smooth functioning across all procedures. With temperature, humidity, and pressure control, we also ensure particle count control in your beverage and food cleanrooms. We comply with the industry standards and regulations to ensure the topmost conditions in your cleanrooms. We thrive on eradicating contamination and creating a microbe-resistant environment for your Food and Beverage cleanrooms.
Advantages
- Visitor friendly
- Bottle entry and exit flaps
- Airlock system at access areas
- Contamination free
- Aesthetic setup
Included Components
Our modular cleanrooms for the food industry, medicine bottling, and filling beverages are manufactured, keeping cost efficiency and flexibility in mind. We only equip high-quality products and installations in your cleanroom while ensuring high design efficiency. Thus, your operational productivity increases manifolds!
Here are the parts of your Beverage & Food Industry Cleanrooms.
- Enclosure Section
- Supply Section and
- Air Filtration Section
1. Enclosure section:
We manufacture the enclosure section from contamination-resistant steel with a brilliant. The rock wool panel sandwiching between the steel plates provides an A15 fire rating temperature resistance. And our products are eco-friendly while ensuring top-notch hygiene indoors!
a. Structural frame
Filling room construction starts with creating the structural frame. We use a rigid, anti-contamination metal structure that supports your design entirely. The frames can be of 2 types, vertical frames, and horizontal frames.
i. Vertical Frames
Higher-level placement of industrial fillers ensures better contamination resistance. And our vertical frame is perfect for providing you with extra care! We either use stainless steel vertical frame or powder-coated steel for the structure. The structure places the floor higher than the ground level.
Key Features
- Chemical and corrosion-resistant
- High-temperature resistance
- Bacteria and microbe resistance
- Extremely hygienic and clean
ii. Horizontal Frames
Our horizontal frame design complies with the ISO class 9 level cleanliness standards and allows airborne particles to conform with the DIN EN ISO 14644-1 limits!
Key Features
- Rigid and stable structure
- Rigid and stable structure
- Integrated lighting space
- Fan filtration unit attachment
b.Partition
At LCGC LABS, we offer you easily demountable and modifiable partitions for your cleanrooms. They provide you with transparency and rigid support during the operations with designs complying with the ISO class 9 standards!
i. Transparent partition
The highly automated and complicated bottle filling process requires a human interface in swift functioning to reduce malfunctioning. Thus, transparent partitions work miracles in controlling and overseeing the procedures. And we design tempered glass or polycarbonate partitions, making the overseeing convenient by offering maximum transparency.
Key Features:
- Clean and transparent
- Temperature control
- Fog, smoke, and dust resistant
ii. Metal partition
Metal partition vital in protecting contamination between two rooms and maintaining hygiene. And with our specially designed, ISO 7 cleanliness compliant stainless steel metals partitions, you will see your filling system flourish.
Key Features:
- Higher heat resistance
- Hygienic
- Contamination resistant
- Rigid and durable structure
- Customization available
c. Ceiling
Conventional ceilings fail to maintain the cleanliness standards. At Kaizen, we provide a standard ultraclean ceiling system for generating clean environments in industrial filling systems. We offer highly durable fire-safe ceiling panels with antimicrobial coating complying with international standards for cleanliness. Ceilings are composed of the sandwiched panel between two steel plates ensuring appropriate environment. It is built to accommodate the weight and dimensions of the fan filtration unit.
Key Features:
- Customizable configuration
- ISO class5 and ISO class8 cleanliness certification
- Aesthetic design
- FFU accommodation
Technical Specification:
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d. Fan Filtration
Our fan filtration unit (FFU) ensures the microfiltration of outdoor air and ensures clean airflow indoors. These motor-driven fan filtration units work even better with HEPA filters. Along with the HEPA filters, it decontaminates the polluted air to create a hygienic working environment while providing a constant, even microfiltered airflow of class 7 standard. Also, the vibration and sound are low, being around 50dB only.
Key Features:
- Hygienic environment
- Two-step filtration
- Noise-free operation
- Auto filter change indicators
- Easy installation and maintenance
Technical Specification:
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e. Light fixtures
Contamination-free environments require clean and hygienic lighting. We design and develop the lighting fixture with closure the provide your required visibility. These fixtures are fire and fume-resistant, too. Moreover, the intracellular Reactive Oxygen Species (ROS) helps the lights in targeting and eliminating bacteria.
We provide you with two types of lights.
- Fluorescent Lights Features:
- LED panels performance specifications:
Key Features
- Filler unit
- Durable
- ISO standard compliance cleanliness
- Up to 3150 lumens
- Customizable configurations
- Dust, bacteria, and water protection
- Low heating concerns
- Air pressure balance
- Arcing prevention
- Outgassing resistant
Different types of lights :
- Highly durable fluorescent lights
- Available in panel and tube structures
- Total lumens up to 3150
- Customized dimensions and configuration
- Certified with ISO standards for cleanliness
- Protection against dust, water, and small items
Type2: LED panels performance specifications :
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f. Cable Management System
You require a reliable, diligent cable management system to ensure signal integrity as well as to reduce outgassing. And without a cable management system, getting a contamination-free setting is hard. From EMI shielding, continuous flexing to MTW rating, or resisting electrical shocks, cable management systems are vital. And we design your cable system to ensure lower friction and leakage with a protective covering. Thus, you get nothing but the best!
Key Features:
- Efficient design
- Effective maintenance
- Less heavy
- Particles free cables
- Outgassing prevention
- Better flexing
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g. Intelligent Doors
Security of your cleanroom is critical for uninterrupted functioning. And biometric doors are best in preventing unauthorized people from entering the premises.
At LCGC LABS, we design and install highly secure, durable automated doors, ensuring your cleanroom integrity. Not only do they prevent unauthorized entries, but they also control the flow of contaminants from outside. And the disinfect blower helps in sanitizing a person while they are entering the cleanroom.
Key Features
- All-around security with integrated locks
- Biometric scanners to unlock doors
- Smart access
- Auto alarming system
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h. Wall Panel:
LCGC LABS designs and installs easily cleanable and germ-free wall panels giving you the enclosure you need. The center mountable, highly flexible design complies with international standards while customizing its configurations according to your requirements.
Technical specifications:
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i. Windows:
Our transparent, premium quality windows allow you to view the internal operations of the cleanroom from the outside. We design easy to clean, and sturdy windows customized per your requirements and offer your complete satisfaction. Our windows are available in framed and frameless with a single or double-sided view.
Technical specifications:
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j. Flooring:
At LCGC LABS, we customized the height of your flooring according to your requirements and thrived on providing you with international standard cleanliness. We customize the configurations for your durable, high-tech matrix floor panels!
Technical specifications:
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k. Smart Access Control:
Our smart security access system gives you complete control over your cleanrooms. While lessening any cross-contamination, you can also control the filling machine speed for operational maintenances and others. And our customized approach makes the control even smoother than ever!
2.Supplies Section
a. Pass-Through Chambers:
We design our pass-through chambers for comfortable and complication-free material transfer. Alongside controlling the extent of cross-contamination, they provide better ease of transportation within the cleanroom that can be customized accordingly.
Technical specifications:
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b. Air Shower
We equip or air showers with high-velocity air jets to ensure minimal contamination within the cleanroom. The configuration is highly customizable according to your requirements!
Technical specifications:
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3. Air Treatment Section
a. Air Conditioning:
Proper air conditioning is crucial in performing complicated and sensitive operations. That is why we abide by the NABH guidelines in setting up customized, tailored air conditioning solutions in your cleanrooms.
Technical specifications (Air cooled DX unit):
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b. Dehumidification Module:
Uncontrolled humidity can cause unfaltering damage to any research and production in the food and beverage industry. That is why LCGC LABS provides smart, well-tailored, standard dehumidification units to stabilize the indoor humidity to an acceptable level!
Technical specifications:
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