MODULAR OPERATION THEATRE / THEATER (OT) MANUFACTURER

At LCGC LABS, we design, plan, and manufacture your Modular Operation Theatre, Operation Theatre Equipments, OT Session Module, Wall Panels, Room Doors, Plenum, Windows, Flooring, and Ceiling, Lights, Air Handling Units (AHU), and Control Panels. Alongside, we provide Operation Theatre Setup, Design Management, and Maintenance Services. Our setup is situated in Hyderabad, India, and our services are offered to all industries across the country!
Both single and multi-specialty hospitals require a fully functional OT. And proper hygiene, sanitation, controlled humidity, and temperature are critical for any modular operation theatre. And we devise our design plans to satisfying all the needs of your OT. LCGC LABS have been providing world-class Modular operation theatres all over India, showing utmost

Largely, Operation Theatres are divided into four zones. They are namely –

  1. Protective zone
  2. Clean zone
  3. Aseptic zone
  4. Disposable zone.

Everything is taken care of by the hospital management. From patient’s and staff’s entry to the disposing of non-useful materials, everything is monitored thoroughly. Control of external temperature and humidity, along with hygiene and cleanliness, is a must at hospitals. And our Modular Operation Theatres help keep the most amicable conditions for your sensitive surgeries!

Our Services and products include –

At LCGC LABS, we offer you 360° solution relating to Modular OT. We plan, design, assemble and customize a plan suitable for your Modular OT and specific requirements. We leave no stones unturned in ensuring the perfection of your OT. Complying with the technical guidelines of ASHRAE, cGMP, and WHO, we follow the industry requirements in completing your OT setup.

Features of the Modular OT are –

  • Operation Theatre plenum
  • Operation Theatre Wall Panels
  • Operation Theatre Room Doors
  • Operation Theatre windows
  • Operation Theatre Flooring
  • Operation Theatre Ceiling
  • Operation Theatre Lighting
  • Air handling unit
  • Operation Theatre Control panel
  • DX unit

Operation Theatre Plenum

At LCGC LABS, we offer you a top-notch ceiling-mounted plenum perfect for your works. We use MS powder coated or SS 304 in the production of these plenums and enclose them with a PUF sandwich panel or EGP steel panel. It also has quality HEPA filters with discharge grills diffusers and DOP installed either horizontally or vertically. We offer profile structure coated with MS powder and integrated SS frames for the filter placement. Also, the rails of aluminum profile provide a secure and seamless false ceiling installation.

Exclusivity

  • Unique coating for the plenum
  • Oil vapors and chemical attack or disinfectant resistance
  • Air conditioning according to the NABH guidelines and customized to your requirements
  • Minimum of 2.5 Pa pressure inside the O

Technical specification:

  • Class 100 Cleanliness
  • 5-8 person occupancy
  • 0.3-micron particle retention
  • 35 FPM unidirectional airflow velocity
  • 7-9 kW minimum equipment load
  • 2.5 Pascal positive pressure (minimum)
  • 21°C alongside a temperature tolerance of +/- 3 degree
  • 220v single phase power supply
  • 99.97% filter efficacy
  • Two filter stages; Pre-filter and HEPA Filter

Technical specification:

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Operation Theatre Wall Panel

We design and develop wall panels specifically catering to your modular operation theatre. While maintaining the OT hygiene requirement, we customize the configurations according to your requirements.

Three types of wall panels are available, namely –

  • Laminated walls
  • Solid mineral surface walls
  • Stainless steel wall

Features:

  • Maintains the hygiene standards
  • High UV-resistance
  • Puff Panel
  • Insensitive to spots
  • High heat, water, light, and steam resistance
  • Chemical attack and corrosion resistance

Technical specification:

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Operation Theatre Room Doors

Our experts comply with the international healthcare standards in designing the modular operation theatre room doors. Alongside maintaining hygiene, we ensure fire and smoke safety, airtightness, and soundproofing for the doors. LCGC LAB’s OT Room Door also allows integration of 3rd party sensing, monitoring, and security systems.

Exclusivity

  • Swing door and sliding door
  • Manual, automatic, and semi-automatic sliding doors available
  • Decontamination barrier
  • air-tight doors or hermetical seal doors

Features:

  • Stainless steel doors (painted/ plain)
  • Several design options
  • Radiation and laser attack resistance
  • Great soundproofing
  • Hermetically sealed gaskets and handles
  • Resistance to fire and smoke

Technical specification:

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Technical specification:

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Operation Theatre Windows

We design and place stainless steel and regular or electric glass windows for your modular OT.  

Features :

  • Air-tight windows with hermetically seal
  • Durable, tough glass
  • Venetian blinds (Motorized)
  • Sandwiched Frosted glass covered with dark film
  • Easily cleanable windows
  • Switchable Glass Privacy Windows

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Technical specification:

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Switch Glass Privacy Windows:

Windows that can switch between fully transparent to opaque are available for privacy inside cleanrooms. Kaizen provides international standard window panels with customized configurations ensures better security and higher durability.

Technical specification:

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Modular Operation Theatre Flooring and Ceiling

Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating.  Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!

Features

  • Customizable professional design
  • Hygienic and antimicrobial
  • Spot and stain proof
  • Fire resistant
  • Reduced static electricity production
  • Anti-bacterial and Anti-fungal
  • Corrosion and chemical resistant
  • Easily cleanable

Technical specification:

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Corrosion and chemical resistant

Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating.  Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!

Features:

  • Customizable professional design
  • Hygienic and antimicrobial
  • Spot and stain proof
  • Fire resistant
  • Reduced static electricity production
  • Easily cleanable
  • Anti-bacterial and Anti-fungal
  • Corrosion and chemical resistant

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Operation Theatre Lighting

Highly efficient, bright, and clean lights are a must for any modular OT. And LCGC LABS provides customized sizes and configurations of fluorescent and LED lights suitable to your requirements!

Features

  • Highly durable
  • Maximum 3150 lumens
  • Customizable sizes and configurations
  • ISO standards cleanliness certification
  • Dust and water-resistant

LED panels performance specifications :

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Operation Theatre Control Panel

LCGC LABS designs easily accessible, touch-sensitive, high-tech, and smart control panels best suited for your modular operation theatre. Clear image, as well as wide viewing angle aids, are vital operating theatres. We design a central control system for your operation theatres by integrating all technical equipment and controls. We offer you a Tile Membrane type control panel, ensuring the highest sterilization and the best fascia membrane UV resistance!

Features :

  • Separate tiles for different times
  • Time elapse clock
  • Temperature and humidity resistance and control
  • HEPA Filter condition
  • Gas alarm panel
  • Control over air pressure, velocity, and general lighting
  • General lighting control

Technical specifications:

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Air Handling Unit (AHU)

We provide you with chilled water and a DX-type Air Handling Unit. An AHU serves all-around indoor air conditioning. From the temperature and humidity control to the air filtration unit, AHU serves all the purposes.

Features

  • Humidity control
  • Proficient air filtration
  • HEPA filters with99.997% efficiency against microbes
  • 20% fresh and 80% recirculated air for AHU
  • Energy efficiency
  • Anti-freezing feature
  • Air damper
  • Minimal vibration
  • Temperature Control
  • Cooling Coil and Heating Coil

Technical specifications:

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Temperature Control

  • Cooling Coil – High-quality air-conditioning 12.7 mm copper heat exchange tube hydrophilic aluminium foil corrugated sheet via mechanical expansion
  • Heating Coil (as per requirement)

Filtration

  Primary filter 10 micron and secondary filter 5 microns with efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model mounting after mixing chamber

  Recalculation of 80% air recalculated and 20% fresh air

 Mini plate HEPA filter in aluminium frame Final = 0.3 microns with an efficiency of 99.997% (antimicrobial treated media)

Control Panel:
DX units:

Kaizen provides both air-cooled and water-cooled dx units. These DX units comfort the environment inside the operation theatre. We have designed DX units to meet cleanliness and sterile requirements by following NABH guidelines.

Features:

  •   Easy to clean
  •   Environmentally friendly refrigerant
  •   Compliance with ISO 9001 and ISO 14001
  •   Suitable for multi airflow direction

Technical specifications:

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